Tank Level Monitoring for Fuel, Water & Chemicals
Real-time volume, temperature, battery/health, and alarms — built on ThingsBoard. GCC-hosted (EN/AR).
KPIs you can track
Run-outs avoided
↑
Rapid-drop incidents resolved
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Sensor uptime
95%+
Truck rolls saved
↓
Why it matters
Run-outs, undetected leaks, and miscalibrated volumes cause downtime, safety incidents, and costly truck rolls. Manual dip checks and fragmented sensors lack live visibility and early warnings. You need accurate volume from real tank geometry, instant alarms, and clear dispatch views across all sites.
Platform fit
- Device-agnostic ingestion: MQTT/HTTP/CoAP/LwM2M; gateways for Modbus/RS-485, LoRaWAN/NB-IoT for remote tanks
- Low-code rules: low level, rapid level drop (leak/siphon), high temp, battery low, offline sensor, overfill prevention
- Dashboards & reports: fleet map, depot/site rollups, tank details, refill/drain events, alarm journal, compliance PDFs (EN/AR)
- Security & scale: multi-tenant, RBAC, audit logs, GCC data residency; APIs/webhooks for ERP/CMMS/Dispatch/Billing
Solution structure
- Level/temperature/battery sensors → gateways/LPWAN → secure ingestion → rule chains (events/alarms/automation) → dashboards (map, site, tank) → notifications & work orders → exports/APIs
Interactive Map & Status (Portfolio)
- Live map + sortable table of tanks with level %, volume, temp, battery, signal, state; color badges for Critical/Major/Normal
- Multi-filter: product type (diesel, petrol, water, chemicals), region/depot, SLA, signal/battery
Alarm Wall & SLA
- Unified list with ACK/clear/comment, escalation timers
- Rapid-drop detector, offline/low-battery, over-temp; export for audits
Tank Details
- Gauge for level% & volume; temperature, signal, battery
- Refill/drain event log with deltas and timestamps; leak overlays on trends
Sensor & Geometry (Calibration)
- Tank shape: cylindrical horiz./vert., rectangular, custom; strapping table import
- Sensor offset, dead zone, calibration points; live preview of volume from level
Admin (Onboarding)
- Add/edit device (serial, label, product), assign to tank/site, QR onboarding, firmware status
- LPWAN join & diagnostics
Typical telemetry
- level_pct
- volume_l
- temperature_c
- battery_v
- signal_rssi
- signal_snr
- tamper_state
- lat
- lng
- last_event
- comm_status
Default alarms
- level_low
- level_critical
- rapid_drop_leak
- overfill_risk
- high_temp
- low_battery
- no_data
- offline
- tamper_detected
Applications
Oil & gas / forecourts: diesel/petrol/AdBlue®; automated replenishment
Municipal water & utilities: elevated/storage tanks, district reservoirs
Agriculture: water/fertilizer tanks; consumption forecasting
Logistics & transport: tanker compartments + yard tanks; GPS merge for motion checks
Manufacturing & processing: chemical tanks; safety alarms & audit exports
Summary
Accurate tank intelligence: level/temperature sensors stream to a secure GCC cloud, geometry-aware volume and rule chains detect leaks and run-out risk, and dashboards simplify portfolio status, alarms, calibration, and dispatch.